When a formulation works – but could work better – Ethox Chemicals is ready to help. We often collaborate with customers seeking to modify an existing product to improve its performance in a targeted application. Whether the goal is enhanced dispersion, improved emulsification, or greater compatibility with substrates, we provide the expertise and flexibility to deliver.

Our Process

Take, for example, a customer in the coatings industry. They may come to us asking for help improving the emulsification of a wax component in a water-based paint. The first step is to gather detailed information about the current formulation and performance goals. This may include substrate compatibility, processing conditions, pH range, temperature stability, and regulatory constraints.

From there, we request samples of the active ingredients – such as waxes, resins, or surfactants – as well as any application-specific test protocols. These inputs allow us to simulate real-world conditions in our lab.

Our chemists then begin testing various emulsifier systems. We typically start with our internal library of proven emulsifiers and surfactants. However, when the situation demands, we also explore new raw materials and blends to meet the desired performance metrics.

Formulation development involves more than just chemistry. We also consider rheology, stability, environmental impact, and cost. Each candidate system is evaluated not only for its emulsification performance but also for how it integrates into the broader formulation.

Once we identify promising options, we prepare sample batches and send them to the customer for evaluation. Feedback is critical – if adjustments are needed, we revise the formulation to better meet the customer's performance and processing needs.

Commercialization

If the customer approves the sample, we transition to commercialization. This involves scaling production, ensuring raw material availability, and setting up logistics for routine orders. In many cases, we also provide technical support during initial implementation, helping customers integrate the new product into their systems with minimal disruption.

If the sample does not meet expectations, we regroup and refine. Our approach is iterative, and we remain committed to getting it right, no matter how many cycles it takes.

Our team thrives on solving unique formulation challenges, and we bring decades of experience to each project. Whether you're optimizing an existing product or developing a next-generation solution, Ethox delivers custom chemistry that works.

Need to optimize an existing formula?

Let Ethox Chemicals tailor a solution that performs exactly the way you need it to. Contact us today to discuss your project.